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Dynamic Exim Corporation
 
   
 
Products >> Blister Packing Machine - Suitable for tablets, capsules and syringes
   
 
Model No. :DYTB-240/150
Blister Pack Machine with
  • Contact Heating System
  • Chilled Water Plant
  • Dust Collector Unit
  • The operating cycle of this machine is completely automatic and the use of continuous motion principle permits high speed and efficient packaging production
  • The blister forming die is cooled by an integral water cooling unit and is maintained at a correct operating temperature
  • The fully automatic tablet feeding unit with photo-level control and vibrator guarantees positive filling of blisters with minimum deposition if dust on the sealing surface
  • Guide tracks between blister forming unit and sealing unit provides essential space for visual and/or electronic inspection of missing tablets
 Blister Packing
  • Patented and attractive sealing pattern is crease proof and eliminates capillary formation of aluminium foil on sealing
  • The speed of the machine is infinitely variable
  • The temperature of the blister forming heaters and sealing roller are controlled by a variac and temperature controller respectively and can be regulated for optimum results during machine operation
  • All format parts are easily accessible and change overs are swiftly effected by simple mechanisms
  • The machine is of wholly indigenous make. Services and spares are easily available
Machine Technical Data :
Bullet Products Tablets, Dragees, Snapfit Capsules, Soft Gelatin Capsules etc.
Bullet Packaging Materials Base Film, PVS opaque or transparent (thermo formable) and non-toxic
    PVC with PVDC coating
    PVC with PE/PVDC
Bullet Lidding Material Aluminium (had) with heat-sealable lacquer or PVDC coating
Bullet Format Range Fill Pack - 240 Fill Pack - 150
  PVC Base FIlm Width max. 210 mm 120 mm
  PVC Film Thickness max. 0.2 - 0.3 mm 0.2 - 0.3 mm
  PVC Reel Dia. max. 440 mm 440 mm
  Aluminium Foil Width max. 206 mm 116 mm
  Aluminium Foil Thickness max. 0.02 - 0.03 mm 0.02 - 0.03 mm
  Aluminium Foil Roll Dia. max. 210 mm 210 mm
  Total Forming Area Min. 210 x 25 mm 120 x 25 mm
    Max. 210 x 102 mm 120 x 102 mm
  Pack Length Max. 200 mm 110 mm
  Pack Width Max. 100 mm 100 mm
  Forming Depth Max. 10 mm 10 mm
  Output 240 Packs 150 Packs
    2400 tabs/min 1500 tabs/min
  Floor Space 3500 (L) x 900 (W) 2125 (L) x 900 (W)
    1800 (H) mm 1800 (H) mm
  Net Weight 2000 kgs. (approx.) 1050 kgs. (approx.)
Bullet Electricals    
  Power requirement 9 KW approx. 4.5 KW approx.
      3 Phase
Operation Sequence :
  • Fillpack - 150 - 240 is mainly used to form, fill and seal pharmaceutical products like tablets, capsules, dragees etc. in blister pack
  • In operation, PVC base film web is drawn off from a reel and fed into the blister forming unit where blisters are continuously formed. The web is then led to the sealing unit over a guide track
  • Over the guide track, the product is filled into the blisters by suitable automatic filling unit before the web enters the sealing unit
  • Aluminium foil is drawn off from a separate reel and is fed to the sealing unit where it is sealed with the base web, thus enclosing the product hermetically
  • The filled and sealed web is then fed by an indexing mechanism into the pack punch unit where the packs are separated from the web. The web trim is sheared off to allow collection. The blister pack may either be collected in bins or may be conveyed over a belt for further handling. The machine could be linked to a cartoner
Optional Equipment :
  1. Batch code overprinting machine
  2. In-line scoring unit dispensing of blisters in two's
  3. Batch code by embossing
  4. Perforation
Data Required for Proposals :
  1. Sample of product and packaging material
  2. Specification of product quantity per pack
  3. Optional equipment requirement
  4. Volume of production
   
 
Model No. :DYTB320/420/540
Blister Packing
Thermoforming Machine Operation :
  1. Principle of Operation :
    • Thermoforming of the base web
    • Filling the product
    • Sealing the top web to the base film
    • Cutting to finished shape
    • Discharge of finishes packs
  2. Construction :
    • The chassis of the machine is made of anodized dural, the panels are produced in mild steel and all mechanical parts are treated against corrosion
  3. Thermoforming :
    • Male / Female Forming
    • The film is heated and blown into the shape of the mould by vacuumed & compressed air
  4. Loading :
    • This can automatically or manually carried out
    • Manually filling of needle, syringe
  5. Sealing :
    • Is done by "Flat Sealing Plate"
    • Flat Profile, regardless of the profile, a perfect seal is achieved by high even pressure at all points of the sealing area uniform temperature, accurate and adjustable temperature control
  6. Cutting :
    • The punch cutting tool is produced from hardened steel and incorporates edge cutting thereby eliminating centre wastage and ensure perfect alignment
  7. Discharge :
    • The finished packs are discharged from the machine on a collector to support the pack during cutting
    • The waste film is automatically collected on other side
  8. Printing :
    • The thermoforming machine can be fitted with Ink Printer
  9. Operation :
    • The design of the thermoforming machine is such that to obtain the best results, it is not necessary to have a skilled technician for its operation
  10. Chilled Water Plant :
    • Thermoforming machine have an inbuilt chilled water plant and a separate unit is not required
Technical Specification :
Bullet Model      
Bullet Dimension (L x W x H) mm 3435 x 540 x 1650 3435 x 640 x 1650 3500 x 740 x 1650
Bullet Weight kg. 700 1000 1500 kgs approx.
Bullet Bottom Web Width 320 420 540 mm approx.
Bullet Top Web Width 300 400 515 mm Max.
Bullet Advance Stroke 140 150 160 mm Max.
Bullet Thermoforming Area 150 x 300 150 x 400 200 x 500 mm Max.
Bullet Thermoforming Depth 30 30 45 mm Max.
Bullet Pack Size -- As per your product --
Bullet Working Height 900 900 900 mm Max.
Bullet Electrical Supply 2.25 3 4 kw
Bullet Electrical Consumption -- 20 cycles per minute --
      (depends on your products) --
Bullet Water Cooling -- Chilling plant inbuilt inside the machine --
Bullet Base Web Reel Dia. Max. -- 300 mm Max. ---
Bullet Top Web Reel Dia. Max. -- 250 mm Max. --
Bullet Core Size Dia. Max. -- 76 mm Max. --
Bullet Material to be used -- PVC / RIGD / SOFT / BOPP / PP / PPLD / PET --
   
 
       
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