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Dynamic Exim Corporation
 
   
 
Products >> Tablets & Capsules >> Communiting Mill & Mini Communiting Mill
   
 
Model No. : DYCMC
  • GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screws and guide rods are chrome plated.
  • Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.
  • Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by dingle operator.
  • Fixed beaters assembly is provided as a standard supply which increases the output by 10 to 30%, reduces noise level and is easy to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)
  • Beaters and shaft are of stainless steel 1410 quality and beaters are further hardened and hard chrome plated. Beaters are fitted on a splined shaft.
  • Transmission of heat to the chamber from the bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent processing of heat sensitive products.
  • Beaters assembly is dynamically balanced which reduces vibration and noise level and increases bearings life.
  • Castors provided for mobility and brakes can be applied for fixing machine at one place.
  • Machine is available in plain & water jacketted model. Flame proof electricals can be provided on demand at extra cost.
 Communiting Mill
Plain & Water Jacketted
Application :
Bullet Communiting mill has been specially desinged for wet and dry granulation, pulverization or dispersion products or ingredients found in the pharmaceutical, chemical and food industries. It also finds application in the cosmetics, confectionery, fertilizers, insecticides, detergents and electro flux industries etc.
Bullet Description :
  Latest improvements in design makes this unit a truly GMP model and versatile in operation & maintenance.
  Unit consists of S. S. 304 quality hopper, feed throat and processing chamber (can be provided in S. S. 316 quality at extra cost) with beaters assembly, heavy duty motor, star delta starter with overload relay, three speed step pulley, suitable screen, S. S. caddied base having tubular legs with castors, optional jacket for the feed throat and processing chamber for cooling.
Bullet Operation :
  Product kept in the hopper slides down to the enclosed chamber, where it is milled in between and screen to the required mesh/micron size which can be collected at the bottom in the container.
  Quality and output depends upon the three main variables.
 
  1. Beaters shape (knife/impact forward)
  2. Speed
  3. Screen size
  Knife edge for coarse or large particles and impact or flat edge for finer particles. High speed for the grinding, low speed for coarser particles. A wide range of screens are available for various process needs.
   
Type of Screens Available :
Bullet TYPE 'A' SCREENS - Perforated Round Holes :
      3/32", 7/64", 1/8", 5/32", 3/16", 7/32", 1/4", 5/16", 3/8", 1/2", 5/8", 3/4", and 1"
      Perforated Square Holes :
      1/4", 3/8", 1/2", 7/8", and 1 1/8"
Bullet TYPE 'B' SCREENS - Perforated Round Holes :
      with back reinforcing plate :
      1/50", 1/42", 1/37", 1/32", 1/25", 1/20" and 1/16"
Bullet TYPE 'C' SCREENS - Woven stainless steel wire mesh with back reinforcing plate : 3, 6, 8, 10, 12, 14, 16, 20, 30, 40 and 50 mesh.
Bullet TYPE 'D' SCREENS - Woven stainless steel wire mesh mounted on front and back reinforcing plate of 36 square holes : 60, 80 mesh
Bullet TYPE 'E' SCREENS - Woven stainless steel wire mesh mounted on front and back reinforcing plate of square holes : 100, 200 mesh
Technical Details :
Bullet Rotor speed : 1000 - 2250 - 4500 RPM
Bullet Blades : Swinging type with knife and impact edge
Bullet Screens : 1. Round / Square hole perforated stainless steel sheet
      2. Woven stainless steel wire mesh
Bullet Electric Motor   7.5 HP, 1440 RPM, 440 V, 50 Hz, 3 Phase
Bullet Overall Dimensions (mm)   690 (l) x 1270 (w) x 1700 (h)
Bullet Net Weight : 310 Kg
Bullet Output (kg/hour) : 25 to 300 (varies according to product, rotor speed & screen)
   
 
   
 
Model No. : DYCMC-MINI
  • GMP point of view machine is provided with SS cladding on base, SS belt guards. SS cover on motor. No exposed painted surface on top of the machine. Motor rails, screws and guide rods are chrome plated.
  • Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.
  • Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator. Fixed beaters assembly is provided as a standard supply which increases the output by 10 to 30% reduces noise level and is easy to clean as there are no cavities (If product demands, swing beaters assembly can be provided).
  • Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and hard chrome plated. Beaters are fitted on a splined shaft.
 Mini Communiting Mill
Plain & Water Jacketted
  • Transmission of heat to the chamber from the bearings is minimum as they are away in separate pillow blocks.
  • This facilitates to some extent in processing of heat sensitive products.
  • Beaters assembly is dynamically balanced which reduces vibration and noise level and increases bearings life.
  • Castors provided for mobility and breaks can be applied for fixing machine one place.
  • Machine is available in plain & water jacketted model. Flame proof electricals can be provided on demand at extra cost.
Application :
  • Mini Communiting Mill has been specifically designed for wet and dry granulation, pulverization or dispersion if products of ingredients found in the pharmaceutical, chemical and food industries.
  • It also finds application in the cosmetics, confectionery, fertilizers, insecticides, detergents and electro flux industries etc.
Technical Details :
Bullet Output : 10 to 100 kgs pr hour depending on the
      product and the reduction required in size
Bullet Rotor speed : 1000/2250/4500 RPM
Bullet Beaters : 8 Nos stainless steel with knife and impact edges
Bullet Motor : 2 HP / 1440 RPM / 440 V / 50 cs / 3 Ph / A. C.
Bullet Starter : DOL-Starter
Bullet Floor space : 800 mm x 753 mm approximate
Bullet Machine height : 1030 mm
Bullet Net weight : 224 kgs
Bullet Gross weight : 390 kgs
Bullet Case dimensions : 1016 x 1145 x 1400 (l x b x h)
   
  Note: Specifications of the machineries are subject to change without any prior notice.
 
       
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