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Dynamic Exim Corporation
 
   
 
Products >> Tablets & Capsules >> Roll Compactor (Mini & Mega)
   
 
Model No. : DYRCC1
  • The compacting roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced
  • A small sample size of few grams can also be tested on machine
  • The results obtained can be further improved by production size machine
  • Compact & portable design allows mobility for testing at a convenient place
Mini Roll compactor
100 DIA X 25 (W)
PLAIN & WATER JACKETTED
Technical Details :
Bullet Working Capacity : 2 to 5 kgs / hr
Bullet Roll Speed : 2 - 29 RPM variable
Bullet Screw Speed : 5 - 86 RPM variable
Bullet Total K. W. : 1.68
Bullet Electrical Specifications : 200/220 V, 50/60 Hz, 1 Phase
Bullet Net Weight (approximate.) : 375 kgs
Bullet Gross Weight : 550 kgs
Bullet Machine Dimensions : 712 x 727 x 1380 (HT) mm
Bullet Case Dimensions : 1150 x 1150 x 1830 (HT) mm
   
 
   
 
Model No. : DYRCC2
Why compaction is necessary ? Mega Roll Compactor
200 DIA X 150 (W), 200 (W), PLAIN & WATER JACKETTED
  • To improve bulk density
  • To achieve better granulation of sieve analysis
  • To reduce process cost and improve end product quality
Principle of compaction :

This is a dry granulation method. The basic concept is to force fine powder into solid compact or sheet. Some of the factors controlling the compaction process are roll's surface, diameter, peripheral speed, separating force or pressure capabilities, feed screw and basic compaction characteristics of the material being processed. The addition of binders to the material being processed, greatly reduces the production of fines.

 
An Outstanding Feature :
  • Totally G.M.P. compact design - plain as well as water jacketted for products which are extremely heat sensitive
  • Various types of rolls can be offered to suit your specific application so as to achieve maximum bulk density of output e.g. (a) plain (b) corrugated (c) briquetted & (d) knurled
  • Specially designed feeding system consisting of hopper predensifier and a variable speed drive unit. Safety clutch is provided to prevent any accident
  • Feeding unit can be hydraulically lifted by hand operated hydraulic pump for easy cleaning and maintenance
  • Built-in panel and indicators are provided, on-off, feed screw, main switch, forward/reverse switches, RPM indicators for roll and feed screw, emergency stop, digital RPM indicator etc.
Mega Roll Compactor
200 DIA X 50 (W), 75 (W), 100 (W)
PLAIN & WATER JACKETTED
  • Specially designed scraper is provided to prevent powder sticking on the rolls
  • Design of the equipment is such that minimum lubrication is required in daily maintenance
  • Main roll drive is designed with twin shaft gear box coupled with safety clutch to protect roll drive unit thereby perfectly synchronizing the rolls with a steady torque
  • The side seal is forced against the roll side, so that the percentage of un compacted powder that leaks by is kept extremely low
  • To prevent a possible accident the compacting roll is designed to rotate backward when cleaning
Technical Details :
MODEL DYRCC - 200 / 50 DYRCC - 200 / 75 DYRCC - 200 / 100 DYRCC - 200 / 150 DYRCC - 200 / 200
Out Put* 20 to 60 kgs/hour 75 to 100 kg 100 to 250 kgs/hour 100 to 350 kgs/hour 150 to 400 kgs/hour
Roll Size 200 mm Dia x
50 mm (w)
200 mm Dia x
75 mm (w)
200 mm Dia x
100 mm (w)
200 mm Dia x
150 mm (w)
200 mm Dia x
200 mm (w)
Roll Speed
(step pulley drive)
5 to 25 RPM 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM
Feed Screw Speed
(Variable speed drive)
10 to 60 RPM 10 to 60 RPM 10 to 60 RPM 10 to 60 RPM 10 to 60 RPM
Roll Drive Motor 5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz 5 HP, 960 RPM, 440 V, 3 Phase,
50 Hz
5 HP, 960 RPM, 440 V, 3 Phase,
50 Hz
5 HP, 960 RPM, 440 V, 3 Phase,
50 Hz
5 HP, 960 RPM, 440 V, 3 Phase,
50 Hz
Feed Screw Drive Motor 2 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz 2 HP, 1440 RPM, 440 V, 3 Phase,
50 Hz
2 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz 3 HP, 1440 RPM, 440 V, 3 Phase,
50 Hz
3 HP, 1440 RPM, 440 V, 3 Phase,
50 Hz
Overall Dimension (In mm) 1160 (W) X 1160 (B) X 2030 (H) 1160 (W) X 1160 (B) X 2030 (H) 1160 (W) X 1160 (B) X 2030 (H) 2350 (W) X 1250 (B) X 1300 (H) 2350 (W) X 1250 (B) X 1300 (H)
Net Weight 1000 kgs. 1200 kgs. 1500 kgs. 3000 kgs. 3250 kgs.
*Depending upon the characteristics of material.
   
  Note: Specifications of the machineries are subject to change without any prior notice.
 
       
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